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Luggage, Bags & Cases

How to fix a zipper on a backpack in a flash?

Post by: SourceVietnam

Written by VickyNhung

Reading Time: 8 minutes

July 9, 2024

The zipper is one of the most important parts of the backpack, it will be very inconvenient if your zipper has problems. Below are some common errors of zippers on backpacks and how to fix each of them. Follow the article to learn how to fix a zipper on a backpack without tools.

Understanding the zipper’s structure before the fix

Before diving into how to fix a zipper on a backpack, let’s take a quick look at some basic zipper parts and their terms. This foundation will help you visualize the repair step explained later in this article. While zippers have many components, we’ll focus on the essential parts involved in common repairs.

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  • Puller: the tool used to control the slider going up or down.
  • Slider: play open or close the teeth of the zippers.
  • Teeth: also known as elements, the left and right teeth work together and engage to close the zipper.
  • Tape: the tape is made exclusively for zippers and is typically crafted from polyester, although synthetic fiber, vinyl, and cotton options are also available depending on the intended use.
  • Stop: Used as a lock to prevent the slider from slipping out of the zipper.

Common causes of broken backpack zippers 

Over time, zippers can malfunction due to various reasons. To fix them properly, you need to identify the specific problem. Here are some of the most common zipper issues. 

Zipper stuck 

A stuck zipper can be caused by a worn-out slider that makes it difficult for the teeth to engage, or by debris like fabric or dirt jammed in the teeth. Difficulty closing the zipper can also stem from a worn-out slider or, more commonly, from bent gears or twisted pull lines within the slider itself. These issues can cause fabric to snag and prevent smooth closure. 

Stuck zipper slider 

This is the most common zipper problem, especially in well-worn backpacks. Over time, the slider mechanism can wear out, making it difficult to move the teeth smoothly. Bent gears or twisted pull lines within the slider can also cause this issue, leading to fabric getting caught and stuck. 

Misaligned zipper teeth 

Perhaps due to use, we mistakenly tabbed the locks on the gears, causing the entire zipper to be misaligned. As a result, your locking straps no longer match, are easily bent, and cannot be fastened properly. This issue may worsen over time, rendering your zipper unusable. 

The scissors head has slipped or is damaged 

When the zipper is overly slippery, the zipper head slips and does not stay in the proper position. At this point, the backpack will be tough to tighten and close. In other circumstances, the slider is broken or damaged, making it impossible to open and close the zipper. 

Tooth damaged scissors  

Zipper teeth are small elements of the zipper that function like gears and fit together. After some use, this portion may get worn, deformed, or totally destroyed, making it difficult for the user to pull the zipper. In some circumstances, you can still pull, but the zipper is no longer tight and will simply go loose or open. 

The handle is slipped, damaged or lost 

The handle, which is usually composed of cloth or metal, helps the user to hold and manipulate the zipper. Metal handles are frequently worn or broken after extended use. When the handles are missing, it will be incredibly difficult to draw the zipper. 

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How to fix a broken zipper on a backpack 

By understanding common zipper problems, you will be well-equipped to identify and fix them yourself. The following information will provide you with the knowledge to tackle various zipper issues, ensuring your gear functions smoothly.  

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How to fix a stuck zipper on a backpack 

Many simple DIY methods can help you conquer a stubborn zipper. Here are some solutions you can try. 

  • Lubricate the zipper: Apply a lubricant like candle wax, a charcoal pencil, lip balm, or soap to the teeth of the zipper. Then, gently try to pull the zipper closed. 
  • Clean the zipper: Brush away any dirt or debris that might be causing the zipper to snag. 
  • Gentle persuasion: Using light force, try to pull the zipper up and down in a slow and steady motion. You can also gently wiggle the fabric around the zipper to loosen it. 
  • Pliers for a stuck slider: If the above methods fail, you can carefully use pliers to gently grip the base (not the sides) of the zipper puller and slowly move it up the zipper track. Be very cautious and avoid squeezing the puller too tightly, as this could damage it. 

How to fix a backpack zipper stuck in fabric 

This is a common occurrence, and the solution is similarly straightforward. Check out the methods listed below. 

  • Remove stuck fabric: Gently grasp the snagged fabric with pliers. Be careful not to pinch or tear the fabric. Slowly pull the fabric away from the zipper teeth while simultaneously moving the zipper slider up or down to create slack. This will help release the fabric snag. 
  • Free the zipper slider: If the fabric is stuck around the zipper slider itself, try moving the slider up or down gently to dislodge the trapped material from the teeth or the slider mechanism. 

How to fix a backpack zipper with damaged zipper teeth 

During use, the zipper puller (the tab you grip to pull the zipper) can become misaligned, lost, or bent, preventing the zipper from working smoothly. Thankfully, there are several ways to fix this problem. 

  • Straighten minor misalignments (use with caution): Gently use sharp-nosed pliers to straighten slightly bent or misaligned teeth. Be very careful not to squeeze or damage the teeth in the process. This method is only suitable for minor adjustments. 
  • Realign through zipping (less control): Hold the side with the interlocking teeth steady and carefully pull the zipper slider up and down several times. This may help nudge slightly misaligned teeth back into place. However, this method offers less control over the realignment process. 
  • Adjust loose teeth (for professionals): If the teeth do not match due to loose locations, you can use clamps to bring them closer together. 
  • Consider replacement (for severe cases): If the zipper tooth misalignment is too severe, you should consider replacing the zipper with a new one to avoid the damage from getting worse. 

How to fix a backpack zipper with a damaged slider 

If your zipper puller (the tab you grip to pull) is broken but you don’t want to replace the entire zipper, you can replace the puller itself. However, the new puller needs to be compatible with your specific zipper type. 

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  • Removing the old puller: Slide the zipper puller all the way down to the zipper’s bottom end. Using pliers, carefully cut off the very end of the zipper attachment (where the puller connects). Once removed, you can install the new puller and secure it with a few basic stitches, adding a stopper at the end if desired. 
  • Attaching a new puller without cutting: In some cases, you might not need to cut the zipper end. Simply squeeze the zipper teeth together as if closing the zipper. With the teeth compressed, slide the new puller head onto the zipper track from the top and down towards the bottom. Once the puller is in place, secure it by adding a stopper at the top of the zipper. 

Tips for preserving backpack zippers 

After knowing how to fix a zipper that separates on a backpack, let’s explore how to make zippers on your backpack last longer. Proper care and mindful use are key. 

  • Regular lubrication: Periodically check the zipper’s smoothness. To prevent rust and ensure smooth operation, apply a lubricant like lipstick, pencil lead, candle wax, or a specialized zipper lubricant. 
  • Be careful during use: For backpacking backpacks, there are often many pockets and parts with curved zippers. When pulling these locks, you should pull them carefully, reducing pressure on the zipper and minimizing gear misalignment. 
  • Avoid overloading: You should not try to stuff too many things in your backpack and try to squeeze them to zip it. Because the zipper is subject to a lot of pressure from the inside, which can lead to misalignment of the zipper teeth, damage or tearing. 
  • Regularly cleaning: As mentioned earlier, dirt and debris can hinder smooth zipper operation. You don’t need to wash the entire backpack every time. Use a soft brush to gently remove dirt, dust, and any stray threads caught in the zipper teeth. 
  • Inspect for fabric obstructions: Before zipping, ensure no fabric or loose threads are snagged in the zipper’s path. This will help prevent snags and promote smoother zipper operation over time. 

Nowadays, many backpack manufacturers provide a warranty for broken zippers. When your zippers fail and you are unable to repair them, return them to the maker and replace them with new zippers.   

Conclude 

This article guides you on how to fix a zipper on a backpack quickly and easily. You can do it yourself at home with simple steps when the zipper errors are insignificant. You can also buy yourself tools to sew or repair errors in costumes or alternative materials on Sourcevietnam.com. Buy zippers on a backpack in bulk at wholesale prices and make the payment process easier. 

VickyNhung

VickyNhung

Vicky Nhung - Before joining MediaStep as a Leader Content Marketing, she spent over a decade in the B2B marketing field, working as an editor, journalist, and marketer. She has worked at renowned brands and companies across various industries, particularly in the B2B technology sector, creating content for marketing campaigns for Dior, Olay, Chanel, and more.

Vicky Nhung is one of the members who regularly provides valuable articles and delivers useful information to users across many fields, especially in the beauty and fashion industries.

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